Consultant-Process -Commissioning
Toyo Engineering India Ltd
Total years of experience :37 years, 8 Months
Consultant-Process -Commissioning Toyo Engineering India Ltd. Mangalore Aromatic Complex Project India 2013 Till Date 1115 k
LG Polymers manufactures PolyStyrene. Started career as Technical Assistant in operation Division Trained in all unit Operations & Assigned Power & Utilities plant Operation & Maintenance. Responsibility Operation of Boilers, Plant Air Compressors, Cooling Towers, and Power Generation & Distribution etc.
Indian Oil Corporation's Bongaigaon Refinery & Petrochemicals is a Gross root Petroleum Refinery with Associated Petrochemical units Viz Orthoxylene, DMT & Polyester Staple fiber. Involved from commissioning stage of Captive Power Plant 50 Mw & Utilities facilities viz High Pressure Boilers, & related Utilities plant Equipment. Worked with different Vendors. Carried out Steam blowing Of high pressure Steam Lines, Boiler safety Valve Floating, Preservation. LSHS/GAS Fired Boilers.TDC 3000 operation from Centralized Control Room.
Kribhco Fertilizer Complex: - Fertilizer Project, Ammonia & Urea Complex. Started from project stage. Involved in Pre-Commissioning, Commissioning & Operation of captive Power, utilities & Off site facilities. Associated with vendors Viz Foster Wheeler Power Projects, BHEL, DCPL, etc. Carried out annual shut down activities of plant facilities. Training operation in prototype simulator. Preparing Operation manuals & Emergency handling procedures & permit to work system.
Abu Dhabi Gas Liquefaction Company Ltd is a Abu Dhabi National Oil (ADNOC) group company. with British petroleum (BP), TOTAL & MITSUI Japan as stack holders. ADGAS Operates three LNG ( Liquefied Natural Gas) Trains at Off Shore based DAS Island. Abu Dhabi (UAE) . Joined of Gas & Steam based during 3rd LNG Train Project Stage as Shift Supervisor. Responsible for safe & efficient Operation Captive Power Plant, Utilities & Off Site facilities associated with LNG Plant. Comprises of 125 MW Captive Power plant. Gas turbine Generators, Steam Turbine Generators & Auxiliaries. Gas Fired Boilers & Auxiliaries. Gas flaring & blow Down Knock out drums, Gas Pressure Reducing Stations. Worked with International Consultants Viz Chiyoda Corporation ( Japan), Mitsubishi, Elliot Corporation-UK, Costain Gas -UK. Plant Air Compressors ( Centrifugal) . Instrument Air Dryers, Nitrogen ( Gas & Liquid) Generation Plants, Sea Water Screening Plant, Chlorination, Sodium Hypochlorite Plant. Jacket Water System. Desalination Plant, Demineralized Water Mixed Bed Polishing Units. TDC 3000 HONEYWELL Operation.As Team Lead Trained National Employs, , OJT Performance OJT Assessment, Strict Compliance to Company Defined HSSE Practices, Operation Procedures, Permit to work Practices Of International Acceptance. Carrying Out Annual Plant Turnaround, Isolation DE pressuring, Purging & Nitrogen Blowing of Gas lies & vessels. Spading of Process lines. Handling Plant emergencies, Conducting Mock Emergency Exercises. Monitoring Utility Plant related process conditions from DCS and taking appropriate action to maintain operating conditions within safe and acceptable limits.Ability to operate control system loops in various states according to operational needs (Cascade, Auto, Manual) . Understanding of Complex loops and the ability to break the loop and run in manual control when required • Work with ICT (Instrumentation & Controls Team) when doing any routine duties, field transmitter checks and calibrations, ESD function checks etc Interface with other Onshore Plant CCR Operators to ensure coordinated response to plant wide upsets To monitor and control Offsite Area operating parameters thru various control room systems and instrumentation to enable production & maintenance targets to be achieved safely, efficiently and effectively. Understanding of unit PLC's and extraneous control systems used by equipment. This includes compressor anti surge (CCC), Burner Management Systems (BMS), Vibration Monitoring (Bentley Nevada) etc. Compiling and completing relevant daily reports as required. Maintain loop trip bypass logbook, Shift Logbook, Maintenance Logbook etc. Providing comprehensive hand over or turnovers to the incoming cross shift personnel Ensuring proper board rounds and routines are done, recording and reporting any abnormalitie Taking active steps to minimize/eliminate fugitive emissions and flaring s Ensuring proper board rounds and routines are done, recording and reporting any abnormalities
TOYO Engineering India Ltd Japanese EPC Company: - Currently Working for Oil & Natural Gas Commission's Mangalore Refinery Aromatic Complex Project at Mangalore. Carrying out as below.
Work initially with ICAT (Integrated Commissioning and Acceptance Team) during commissioning/start up phase of Onshore Production Facility (OPF) in differing roles such Work initially with ICAT (Integrated Commissioning and Acceptance Team) during commissioning start Up phase of Onshore Production Facility (OPF) in differing roles such as field work, verifying graphics etc
Develop and/or verify quality of operating procedures for Utility Plant
Ensure product streams are kept within limits set by engineering and acting accordingly when results fall outside limits. • Taking active steps to minimize/eliminate fugitive emissions and flaring
• Mentoring of new hires and cross training personnel during training activities to help develop knowledge and understanding of the operation of the DCS instrumentation system.
Assist the Competence Development Group in the training and assessment of CRO and Unit Operators. • Work with team members to recover from Utility Plant upset or outage.
• Establish in conjunction with the Start-Up Team, Vendors support requirements during initial operations
• Attend and participate in "walk downs" of systems to generate punch lists in conjunction with Commissioning teams
• Assist in the review and witnessing of Commissioning Test procedures
• Assist in preparing preservation plans and procedures
• Assist in developing OJT Strategy & Plan for gradual exposure of Local staff
• Assist in defining the safety requirements of facilities start up
• Assist in validating emission forecast of start up phase
• Demonstrate a commitment to HSE through the personal application of safety critical behaviours:
Training and professional courses & Qualification
Title Institution Name Country Degree Date/Month/Year
Precommissioning / Commissioning utilities facilities
Asset Management, Operation Of Utilities Facilities
Senior Engineer ( PRODUCTON) KRIBHCO Fertilizer Project - Ammonia Urea Complex Surat India 1983 1993
Multi craft Senior Technician Indian Oil Corporation Bongai Gaon Assam India 1980 1983
Technical Assistant L.G polymers Visakhapatnam India 1974 1980
Diploma in Mechanical Engineering Higher Diploma State Board of Technical Education India
Title Institution Name Country B.Sc. Graduation Andhra University India