essam lotfy, Lead Auditor

essam lotfy

Lead Auditor

United Technical Services

Location
Egypt - Cairo
Education
Bachelor's degree, Biology
Experience
28 years, 4 Months

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Work Experience

Total years of experience :28 years, 4 Months

Lead Auditor at United Technical Services
  • Egypt - Cairo
  • My current job since September 2010

- Represent Slovak certification and notified body no.2265 (3EC International a.s)
- Marketing and sales activities .
- Perform certification audit as per ISO 9001:2008, EN ISO13485:2012, ISO 14001:2004, OHSAS 18001:2007.
- Technical file assessment for the MDD 93/42/EEC

QHSE Manger at HAMAPACK COMPANY
  • Egypt - Cairo
  • September 2011 to May 2013

Employer: HAMAPACK COMPANY.
Packaging company
Job title: QHSE Manger
❖ From September 2011Till Now
Job description: Responsible for: - Develops, in conjunction with the department heads, the policies and monitoring programs, and enforces established policies and regulations.
- Confers regularly with department heads to explore opportunities aiming at improving operations, decreasing turnaround times, streamlining work processes, and working cooperatively and jointly to provide quality seamless products.
- Establish and follow up the implementation of the following management systems.
- Quality Management System according to ISO 9001:2000 family of standards,
- Environmental Management System according to ISO 14000:2004 family of standards.
- Occupational health & Safety Management System according to OHSAS 18001:1999 family of standards.
- Establish monthly healthy, safety and environmental committee.
- Upgrade the plant fire alarm& fire fighting systems.
- Establish a communication channels between departments and each others.
- Improve the quality of the PPE.
- Develops the annual plan for the QHSE programs and directs its implementation.
- Develops and reviews technical and performance specifications, quality levels, sampling plans, and inspections procedures.
- Reviews certificates of compliance and/or test reports to determine validity.
- Investigates complaints of non-conformance and arranges for corrective actions, when applicable.
- Assigns independent internal auditors and supervises their quality review activities.

- Liaises with external Quality Certification auditors for the coordination of quality audits and updates.

- Analyzes statistical test data, writes evaluation reports and suggests corrective actions accordingly.

- Undertakes the planning, following and executing for all programs that has relation with quality, health, safety and environment to create awareness for company employees, customers and subcontractors.

- Set annual materials plan for all HSE equipments.
- Follow setting and executing training plan for HSE programs and determine appropriate levels for each training program.
- Investigate all accidents inside or out side company properties to determine causes and set avoiding recommendations.
- Participate in preparing technical department manpower and training plans in coordination with the Human Resources department.
- Appraises the internal audit team performance regularly and submits results to the
General Manager


Other Work Experience
• CE Mark consultancy for medical device companies, includes preparation of technical files, preparation of quality management system, according to ISO 13485, MDD 93/42/EEC complying system.
• Lead auditor ISO 9001:2008, ISO 13485:2003, MDD 93/42/EEc., for a certification and notified body
• Consultant for the medical devices registrations with the national authority with the preparation of technical files

QHSE manager at NMI
  • Egypt - Cairo
  • January 1998 to January 2013

QHSE MANGER

QHSE at nmi
  • Egypt - Cairo
  • January 1998 to January 2013

QHSE

Quality Manager at National Medical Industries
  • Egypt - Cairo
  • August 2008 to September 2011

QHSE manager

Quality Assurance Manager at E med for industrialization
  • Egypt - Cairo
  • December 2006 to August 2008

Employer: E med for industrialization
Orthopedic Implants company.
Job title: Quality Assurance Manager
❖ From December 2006 till August 2008
Job description: Responsible for:
• Maintain the quality management system for the company.
• Arrange Internal auditing on the company system
• Maintain the requirements of ISO and CE mark requirements.
• Perform the technical files for CE marking
• Maintain the quality certificates ISO 9001: 2008 & ISO 13485:2003 and CE mark (Directive 93/42/EEC)
• Implementing and maintaining the quality standards.

Production line manager (non sterile areas-Sterile area) at Afri Medical company
  • Egypt
  • August 2004 to December 2006

Employer: Afri Medical company (AMC)
Job title: Production line manager (non sterile areas-Sterile area)
❖ From August 2004 to December 2006
Job description: Responsible for: • Establish the production plans for sterile areas according to sales plan and follow
Up achieving of it.
• Determine the man and machines power through production standard outputs.
• Issue the material needs for the production plans
• Plan the production through the sterile areas.
• Analysis the production breaks down and works to prevent its repeat through preventive actions.
• Analysis the failure aspects in the finish product and solve the reasons of it.
• Follow up achieving the production outputs and work to increase it.
• Follow up hygienic control of clean areas
• Perform validation activities for the ETO sterilizer.
• Control waste level of the production lines and minimize it for cost saving.

QHSE at NMI
  • Egypt - Cairo
  • January 1998 to March 2005

QHSE MANGER

Team leader of the quality lab at Unilever Egypt
  • Egypt
  • September 2002 to August 2004

❖ From December 1996 to November 1998
Employer: medical union pharmaceutical company (MUP)
Job title: lab chemist
Job description:
• Chemical analysis for the finished product & raw materials.
• Auditing for the production lines (In process inspection)
• In process inspection on the per weight area &the dispensing of the raw materials
• Quality inspection on lines
• Documentation control

production supervisor at Afri Medical
  • Egypt - Cairo
  • January 1998 to January 2002

Job title: production supervisor
❖ From December 1996 to November 1998

Job description: • Production supervisor for clean areas ( Blood Lines & haemodialysis filter)
• Production supervisor for ETO sterilizer.
• Responsible for achieving production plans and optimum utilization of labor and materials.
• Control the waste level of the raw materials.
• Assure the environmental and hygiene conditions of the clean areas as required.
• Monitoring the sterilization process by ETO gas.
• Perform a validation protocol of ETO sterilizer.

lab chemist at medical union pharmaceutical company
  • Egypt - Cairo
  • December 1996 to November 1998

QHSE manager

production supervisor at Afri Medical company
  • Egypt
  • December 1996 to November 1998
Member at Product Development Committee
  • Egypt - Cairo
  • January 1996 to August 1998

❖ From December 1996 to November 1998
Employer: medical union pharmaceutical company (MUP)
Job title: lab chemist
Job description:
• Chemical analysis for the finished product & raw materials.
• Auditing for the production lines (In process inspection)
• In process inspection on the per weight area &the dispensing of the raw materials
• Quality inspection on lines
• Documentation control


Employer: Afri Medical company (AMC)
Job title: production supervisor
❖ From December 1996 to November 1998

Job description: • Production supervisor for clean areas ( Blood Lines & haemodialysis filter)
• Production supervisor for ETO sterilizer.
• Responsible for achieving production plans and optimum utilization of labor and materials.
• Control the waste level of the raw materials.
• Assure the environmental and hygiene conditions of the clean areas as required.
• Monitoring the sterilization process by ETO gas.
• Perform a validation protocol of ETO sterilizer.


Employer: Unilever Egypt (home and personal care)

Quality inspection on lines at Documentation
  • to

❖ From December 1996 to November 1998
Employer: medical union pharmaceutical company (MUP)

lab chemist at Afri Medical company
  • Egypt
  • to

Job title: lab chemist
Job description:
• Chemical analysis for the finished product & raw materials.
• Auditing for the production lines (In process inspection)
• In process inspection on the per weight area &the dispensing of the raw materials
• Quality inspection on lines
• Documentation control

Production supervisor for clean areas at Blood Lines
  • to

❖ From December 1996 to November 1998
Employer: medical union pharmaceutical company (MUP)
Job title: lab chemist
Job description:
• Chemical analysis for the finished product & raw materials.
• Auditing for the production lines (In process inspection)
• In process inspection on the per weight area &the dispensing of the raw materials
• Quality inspection on lines
• Documentation control


Employer: Afri Medical company (AMC)

Team leader of the quality lab at Afri Medical company
  • Egypt
  • to

Employer: Afri Medical company (AMC)
Job title: production supervisor
❖ From December 1996 to November 1998

Job description: • Production supervisor for clean areas ( Blood Lines & haemodialysis filter)
• Production supervisor for ETO sterilizer.
• Responsible for achieving production plans and optimum utilization of labor and materials.
• Control the waste level of the raw materials.
• Assure the environmental and hygiene conditions of the clean areas as required.
• Monitoring the sterilization process by ETO gas.
• Perform a validation protocol of ETO sterilizer.


Employer: Unilever Egypt (home and personal care)
Job title: Team leader of the quality lab.
❖ From September 2002 To August 2004

Job description: • Analysis of raw materials & finished good in lab.
• Member in team of inspection of the packing materials
• Responsibility for holding or releasing raw & finished product
• Member in HACCP team
• Member in cost analysis team.
• Quality inspection on lines
• Documentation control
• Internal cleaning audit for factory
• Responsibility of equipment calibration in lab
• Responsibility of supplier evaluation.
• Responsibility of safety in lab.

Team leader of the quality lab at Physical and Chemical Laboratory
  • India
  • to

Job title: Team leader of the quality lab.
❖ From September 2002 To August 2004

Job description: • Analysis of raw materials & finished good in lab.
• Member in team of inspection of the packing materials
• Responsibility for holding or releasing raw & finished product
• Member in HACCP team
• Member in cost analysis team.
• Quality inspection on lines
• Documentation control
• Internal cleaning audit for factory
• Responsibility of equipment calibration in lab
• Responsibility of supplier evaluation.
• Responsibility of safety in lab.


Employer: Afri Medical company (AMC)
Job title: Production line manager (non sterile areas-Sterile area)
❖ From August 2004 to December 2006
Job description: Responsible for: • Establish the production plans for sterile areas according to sales plan and follow
Up achieving of it.
• Determine the man and machines power through production standard outputs.
• Issue the material needs for the production plans
• Plan the production through the sterile areas.
• Analysis the production breaks down and works to prevent its repeat through preventive actions.
• Analysis the failure aspects in the finish product and solve the reasons of it.
• Follow up achieving the production outputs and work to increase it.
• Follow up hygienic control of clean areas
• Perform validation activities for the ETO sterilizer.
• Control waste level of the production lines and minimize it for cost saving.


Employer: E med for industrialization
Orthopedic Implants company.
Job title: Quality Assurance Manager
❖ From December 2006 till August 2008
Job description: Responsible for:
• Maintain the quality management system for the company.
• Arrange Internal auditing on the company system
• Maintain the requirements of ISO and CE mark requirements.
• Perform the technical files for CE marking
• Maintain the quality certificates ISO 9001: 2008 & ISO 13485:2003 and CE mark (Directive 93/42/EEC)
• Implementing and maintaining the quality standards.


Employer: National Medical Industries ( NMI)
Medical Devices company.
Job title: Quality Manager
❖ From August 2008 September 2011
Job description: Responsible for:
• Maintain the quality management system for the company.
• Develops, in conjunction with the department heads, the policies and monitoring programs, and enforces established policies and regulations.
• Establish and follow up the implementation of the following management systems: • ISO 9001: 2008 & ISO 13485:2003, OHSAS 18001:2007 and CE mark (Directive 93/42/EEC)
• Arrange Internal auditing on the company system
• Maintain the requirements of ISO and CE mark requirements.
• Perform the technical files for CE marking
• Maintain the quality certificates ISO 9001: 2008 & ISO 13485:2003, OHSAS 18001:2007 and CE mark (Directive 93/42/EEC)
• Implementing and maintaining the quality standards.
• Validation activity performance (Sterilization Process, Clean Room Areas, etc ),
• Non-Conformance analysis and quality cost evaluation,
• Member of the Product Development Committee,
• Quality Control final approvals,
• Microbiological, Physical and Chemical Laboratory supervision,
• Customer Technical Support and Complaints Handling,

Education

Bachelor's degree, Biology
  • at Ain shams University
  • May 1996

• B.Sc of science Department of Biology (Biochemistry) • Faculty of science - Ain shams University • Grade- Good • Date of Graduation: May 1996

Specialties & Skills

Lead Auditor ISO 90012008
Lead Auditor EN ISO 134852012
Lead auditor MDD &IVD
Quality Assurance
Software Quality Control
Lead audit for EN ISO 13485:2012.MDD93/42/EEC
AUDITING
INCREASE
PRODUCTION LINE
SALES PLAN
STERILE
TO SALES

Languages

Arabic
Expert
English
Expert
French
Expert

Memberships

in team of inspection of the packing materials
  • Member
in HACCP team
  • Member
in cost analysis team
  • Member
of the Product Development Committee
  • Member

Training and Certifications

Understanding coming changes to the MDD, IVD (Training)
Training Institute:
3EC International
• Manufacturing Management Certificate by Vienna university of economic and business administration (Training)
Training Institute:
Vienna University
• Understanding of the structure of the medical devices directives:93/42/EEC as amended and 98/79/EC (Training)
Training Institute:
3EC International
• Establishing and understanding of the European CE Marking Approach (Training)
Training Institute:
3EC International
• Lead auditor of quality management system as per ISO9001:2008,EN ISO 13485:2012 And Medical Device (Training)
Training Institute:
3EC International
Date Attended:
September 2012
Duration:
24 hours
Understanding Risk Assessment,• Value Post Market Surveillance and Vigilance, (Training)
Training Institute:
3EC International
Auditor Training Course As per ISO 17021(Certification Process-Reporting). (Training)
Training Institute:
3EC International
Date Attended:
September 2013
Duration:
24 hours
• Requirements of the medical devices directives and the CE Marking Approach (Training)
Training Institute:
3EC International
• Understanding of EU classification of the medical devices . (Training)
Training Institute:
3EC International