QA&QC Manager
Egitto for French fries manufacturing – Roto Group
Total years of experience :14 years, 5 Months
• During the factory construction phase, we followed up on all departments to ensure that they were implemented correctly until 100% operating licenses and certificates were obtained.
• We established a quality laboratory, saved more than 25% of the cost, and trained a team of seven engineers on laboratory equipment and chemical tests; the laboratory achieved 70% quality efficiency and the other 30% was achieved through sensory tests.
• We saved more than 90% of returns and non-sales products.
• The process of managing risk throughout a business focuses on three 3 important objectives: processing, manufacturing, distribution, and sales.
• We have developed a specification for receiving raw materials that aligns with the specifications of the finished product. As a result, we have achieved improved quality in the final product and have successfully maintained a zero complaints record for the majority of the year.
• Follow-up of the health and safety department and closing more than 80% of the non-conformity cases.
• Our products are now competing in local markets and Arab countries, and more than 70% of our production is exported.
• We achieved great success in obtaining ISO 9001 at the depots, where we completed the related challenges of infrastructure, GMP, and the quality system with all documentation.
• We closed 90% of non-conformance cases in the depots, analyzing internal and external non-conformity using quality tools, and accordingly assigning proper corrective and preventive actions.
• Amending the returns policy and following up on its implementation led to a 40% decrease in the returns.
• Follow up on consumer and customer complaints and close them 100% without pending cases.
• We managed to reach a GMP audit score of 90% from 55%.
• Training stuff for GMP, food safety, 5S.
• Chemical analysis of the oil to ensure 100% conformity.
• Laboratory and sensory tests of the product were performed to ensure that they conformed to the specifications. We checked the finished product using more than 10 tests.
• The quality of the shipping dock and truck loading ensures product safety and a proper loading of 100%.
• Monitoring refrigerator temperatures and product temperatures to ensure 100% safety.
• Chemical analysis of the feed and raw materials to ensure 100% conformity.
• Verification of product quality during the process to achieve specifications and work by GMP, HACCP, hygiene program.
• Monitoring refrigerator temperatures and product temperatures to ensure 100% safety.
I studied nutrition and biochemistry, chemistry, analytical chemistry courses of food quality and food safety and packaging courses and of course meat and fish and of course Plant Engineering and Technology course pills and of course food microbiology and Dairy Microbiology and of course cooling and freezing.
