LEAD PROCESS ENGINEER
Technip
Total years of experience :42 years, 0 Months
✓ Preparation/review/approval of Scope of work, Basis of Design, Control philosophy, Operating Manuals, Blow-down and safety Protection philosophy, Concept Studies and FEED documents
✓ Guide and direct the engineers and other disciplines for
Process design of pipe, vessel, flare system, and Design Safety reviews for new/revamp Oil wells. (OXY, Qatar), Kerosene storage tank (QP refinery), vessels, pipelines are in acordance with applicable design etc.
✓ Review and approve the engineering documents,
calculations, specifications, PFD/P&ID and all other
deliverables
✓ Participate in meetings with client and project team for
technical issues, design reviews, HAZOPs and other
workshops
✓ Control the manhours with planning
✓ Maintain record of the technical decision
✓ Review and approve the technical documents to client
Deputation on LNG Plants) from Technip
Associated with RasGas LNG Train1/2 and Offsites,
● Financial Risk Assessment for new modifications
● ReHazop, SIL and IPF study for LNG, AGR and SRU for
Train 1 and 2, Flare and fuel gas; Nitrogen; Produced water
system for utilities
● Review of PFD and basis for MEG Recovery
● Modification details/review/implementation for segregation
of Process Water and Produced water.
● Improvement using process calculation/softwares: Sulphur
efficiency by changing process parametersusing
proprietary simulation software (Amine loading, optimising
Clauss Reactor, identifying heat stable salt and removing
the same, recommending optimised parameters for
corrosion control for SRU/TGT, Optimisation of parameters
for Merichem Unit)
● Incinerator Hot spot RCFA, Pressure control improvement
● Developing troubleshooting and monitoring plan; Frequent
foaming troubleshootingdecontamination activities; Route
cause study and action plan for choking of Produced water
lines, failure of Nitrogen vaporiser, Incinerator hot spot;
Review of critical Operating Procedures.
● Participating in developing Equipment Strategy for
instruments, Alarm Management
and responsibilities:
✓ Trouble Shooting and recommendation for Plant Operation
✓ ReHazop study of VCM Plant
✓ IPF studies of VCM safety interlock system
✓ Designing Emergency Response Procedures
✓ Evaluating technical proposals in view of Operability,
technical, safety, environment and cost and process
engineering.
✓ Competency Based Modular Training System.
Manage Plant Production, priorities
the Maintenance activities, monitor safety and
environmental matters, align quality and efficiency issues,
associate to improve technology.
✓ Improving the procedures of operation monitoring, involving
staff in understanding and imparting knowledge.
✓ Involving process calculations with Technical Services to
update equipments and new technology to improving the
above targets. For example: Improving start uppreheating
of TLX, saving of vapour loss of Light ends, optimized ratio
of ethylene feed based on the intermediate stream analysis,
etc.
✓ Taking leadership with Maintenance staff and Operation to
work in team, developing acceptable procedures for
handing over equipment for maintenance.
✓ Taking leadership in Safety and environment auditing of the
plant and operation, safety committee meetings in shifts,
departments.
✓ Designing and tracking the emergency drill for staff.
Primary responsibilities for Sr. Proj. Engineer is to review
P&ID, safety protection system, develop philosophy for user
friendly safety logic system.
✓ Primary responsibilities for Manager were Plant Production,
priorities the Maintenance activities, monitor safety and
environmental matters, align quality and efficiency issues,
associate to improve technology.
✓ Associated with Gandhar Project of VCM.
✓ Developing DCS System design of VCM Plant (TDC 3000).
This include the development of philosophy for APM,
graphic for user interface, Safety and interlock system,
Logic for user start up. Later modifying the logic system to
automate for safe and optimized start ups/shutdown.
✓ Incharge for Incinerator Project, as coordinator,
commissioning, modification for quality control as well as
improvement in availaibilty of incineration, pumps seal
modification etc.
✓ Commissioning of Oxy section.
✓ Stabilization and optimization of Incineration System with
process calculations and analytical results.
-As Management Trainee and work on site assisting the shift inchearge in the plant of Ethylene Oxide.'
- Worked as Shift engineer, responsible for monitoring and maintaing the production, control administrative control of the staff, exploring the required maintenance activity, troubleshooting of the equiment, qualityand safety issues.
-Worked as Technical service engineer reposnsible for monitoring and explore solutiond for the production, quality, enviornment and safety. The technology was for Vinyl Chloride and Poly Vinyl Chloride Plant.
Project in final year was Ethylene Oxide Production