Production Engineer
Exterran Services
Total years of experience :11 years, 9 Months
• Production Engineer at Exterran Services (UK),
200+125 MMSCFD LPG and NGL extraction and Gas Dehydration Plant at Jamshoro, Sind.
From 1st June 2014 to till date.
Participated in the Commissioning of 125 MMSCFD LPG & NGL extraction Plant
Safe and Smooth startup and Shutdown of G3606 Caterpillar Engine driven Reciprocating gas Compressor.
Safe and Smooth Startup and Shutdown of Devco Heater Heliflo coil type.
Gas Shrinkage Calculation
Gas Calorific Value
Steady State Simulation of Process in Aspen Hysys
Air to Fuel Ratio
Propane Recovery
RESPOSIBILITIES:
• Process Optimization.
• Reformer and Furnace Efficiency calculations.
• Natural Gas consumption calculation according to calorific value.
• Cooling tower Efficiency calculation.
• Plant P & ID study for improvements and modifications.
• Preparing Daily Production Report
• Calculation of Daily raw material consumption and keeping record.
• Ensuring smooth and safe plant operations
• Monitor process and quality parameters. Troubleshooting and corrective action wherever required.
• Maintenance coordination for planned and preventive maintenance.
• Ensure proper sampling and quality procedures.
• Managing DCS (Control-Room) activities while keeping effective communication.
• HMI experience of Honey well software:Experion PKS R301.1, hardware C200
SAFETY
• Managing permit to work system for safe plant operations.
• Familiar with cold, hot, work at height, confined space, vehicle entry permit and LOTOTO system.
• Permit Handover and takeover system.
• Firefighting and fire safety training from HSE department TSML
• HSE (Familiar with OHSAS 18001 and Qualitative and Quantitative Risk Analysis techniques )
• Participate in planned and unplanned hazard awareness talks and discussion conducted with different levels of plant management.